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The department system, aimed to production data collection and management


Production management Software: Intuitive, configurable and user friendly

Thanks to the incentive of Industry 4.0, in a world that is increasingly interconnected (including in the factory), you can collect all production-related data by connecting the information related to the field (machine parameters, energy values, alarms…) to the production orders. To achieve these results, it is essential to gather as much information as possible, in the shortest time possible, about the operations taking place in the production departments. With collaboration being so important in the factory, Tesar has designed TS400, the department terminal for data collection which is simple and intuitive to use, highly configurable and fast.

PNRR tesar factory 4.0

Manage your production from any location!

Motis2, Tesar’s MES software for production management, can be used by different types of devices (industrial Panel PCs, Tablets, notebooks, office PCs, Smart TVs) without the need for an installation.

With TS400 the operators can in fact carry out all the declarative operations on the production resources and production orders from each station, such as: phase progress, quantity declaration, definition of rejects, display of attachments, SPC checks.

The real-time window of the production data collection system allows you to view the status of all production resources in a single, intuitive and graphically accurate screen, in order to have under control the status of a department, of a production area or of the whole factory.

Discover more about Tesar’s MES 4.0 Software!

100% Configurable


TS400 is a highly configurable production management software, in terms of functionality, menus and colors, in order to make it as suitable and ergonomic as possible for the intended use.

It is possible to create virtual groupings of production resources (to aggregate machines or work benches) and data visualizations, taking them from data external to the Tesar system, such as ERP for the visualization of a warehouse stock or PLM for the visualization of the associated documentation.

TS400 also allows you to create customized alarms and display them in the real-time area to alert operators of problems related to machines or processes.

Discover more about Tesar’s Industry 4.0 solutions

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Andon – used when material runs out

Thanks to TS400, the material replenishment process can be managed in real time when it ends and the operator cannot continue in the production workflow.

The basic concept is to allow production operators to make a request from any location via PC, tablet or smartwatch, to report a problem or need, which will be displayed by special production management monitors.

In this way it is possible to minimize production times and push the efficiency of the factory to the maximum, transforming it in all respects into a Smart Factory!

Kanban- used for machine downtime

Our TS400 factory production management solution is based on one of the pillars of the TPS (Toyota Production System), the Kanban method.

During the stages of the production process, it is natural to incur machine downtime, capable of exponentially exponentially expanding processing times and costs. Thanks to TS400, you can manage these situations in real-time, identifying process problems and defects, and solving the problems in the shortest possible time.

Through the mobile app, available for tablets, smartphones and smartwatches, it is possible to promptly notify the operators who will be responsible for unlocking the machinery and restarting production, making the factory more efficient than ever!

Main features:

  • Fully integrated with I4Connect and I4Human
  • Displays the status of resources and connected alarms
  • Allows for the management of alarms
  • Equipped with all production management, quality and traceability features
  • No installation required; it can be used on any device with a browser
  • Fast and easy to use
  • Fully configurable in terms of menus, resources, alarms...
  • Highly parameterizable for the creation of simple ad-hoc features